Mercurymariner 75 hp, 90 hp, 115 hp and 225 hp 4stroke outboards manual. The marine mechanic im going to connect you with knows all the tricks and shortcuts. Oct 23, 2016 this is a demonstration of how to change the oil and lower unit lube on a 90hp yamaha four stroke. Outboard electronic ignition troubleshooting mastertech marine. My wife and i were out boating, and the 2004 mercury 90 hp two stroke outboard motor was running great, as usual. This is the most complete service manual for the mercury mariner outboard 65jet 80jet 75 90 100 115 125 hp.
Sometimes boat issues seem like theyll be really complicated, but end up being easy to fix. Manual covers the repair and overhaul of mercury mariner 115 hp. Jun 19, 2011 i have a boat with a 2004 mercury 90hp 2 stroke outboard. If you have a dirty old paper copy of this manual or a pdf copy of this manual on your computer and it crashed we can help. A material safety data sheet msds is a form containing data regarding the properties of a particular substance. Mercury outboard motor was made for the saltwater environment. Small outboard motors, up to 15 horsepower or so are easily portable. I changed the spark plugs and emptied and refilled the 26 gallon fuel tank. Mercury mariner 90 hp 4 stroke outboard 0005 service manual. If the sn is a later one, the online manuals may be available. Outboard motors mercury download service and repair. The operation, maintenance, and warranty manual contains specific.
Manual covers the repair and overhaul of mercury mariner 90 hp 4 stroke. Apr 24, 2017 mercury outboard idles rough and stalls quick answers. This outboard engine weighs approximately 112 pounds. If not, we can provide you with the pn of the manual you may wish to purchase. Outboard motors mercury download service and repair manuals.
If you have questions on the currently offered mercury or quicksilver oils and lubricants, consult with your authorized mercury dealer or contact mercury customer service to ensure maximum protection for your outboard. Mercury mariner 115 hp efi 4 stroke outboard 2001 2002 2003 2004 2005 2006 workshop service manual. Download 19652004 mercurymariner outboard engine service. Whether youre working under the hood of your mercury outboard motor or trying to access the lifting ring on top of the motor to lift it onto or off the transom of your boat, the first step to virtually any mercury outboard motor job is removing. Mercury outboard tuneup specs by kimberley riccio updated october 18, 2017 tuneups consist of a series of inspections, adjustments and parts replacement to compensate for the normal wear and deterioration of the outboard motor. Jul 25, 2017 hello, i have a 2004 mercury 90hp 2 stroke outboard. Mercury marine 90 hp efi 4stroke outboard motor parts. Outboard electronic ignition troubleshooting mastertech. Mercury marine two years limited warranty europe what is covered.
Alpha, axius, bravo one, bravo two, bravo three, circle m with waves logo. Wot wide open throttle measurements are made with a tuned engine, a clean boat hull, loaded with an average boat load, and the propeller clean and undamaged. A lot can be learned by checking the engines ability to compress the gasair mixture. My wife and i were out boating, and the 2004 mercury 90hp twostroke outboard motor was running great, as usual. Mercury marine warrants each new mercury outboard, mariner outboard, jet products, thruster electric trolling motors, mercruiser inboard or sterndrive engine products to be free of defects in material and workmanship during the period described below. Transfer of mercury product protection extended service. Is evinrude etec a 2stroke or a 4stroke technology. I let my wife off at the dock and was motoring around to the ramp to load the boat.
All models 90 hp efi 4stroke 1b172291 1b366822 usa find your engine drill down to the horsepower, serial number range and engine section to get an online inventory of original and aftermarket mercury boat parts. Silverado, lightspeed, thunderbolt and torrent mercury quicksilver stainless steel propellers are identical to the mercury black max vengeance, laser ii, mirage plus, tempest plus and high five stainless steel props except they do not have their name on the barrell part of the prop and they have a. Having some issues i was hoping you could assist me with. I will remove it, disassemble it, and reassemble it. Ive done this service on my boats for close to 20 years on omc, mercruiser, and yamaha motors. Mercury 90 hp 2 stroke difficulty with cold start up and. How to remove an outboard motor cover on a mercury gone. There are four distinct phases in a fourstroke cycle. There are online service manuals available but we need to determine if it is a 34 cylinder, 24 stroke, etc. Mercury 115 hp 2stroke outboard service manuals are available for immediate download. You can get around 30 miles of mixed operating rpm out of each six gallon tank.
After completing assembly, these instructions should be placed with the product for the owners future use. To view this site, you must enable javascript or upgrade to a javascriptcapable browser. I just bought a 2004 montauk with a 90 hp mercury two stroke. Whether youre working under the hood of your mercury outboard motor or trying to access the lifting ring on top of the motor to lift it onto or off the transom of your boat, the first step to virtually any mercury outboard motor job is removing the plastic engine cover. This declaration of conformity is issued under the. Download mercury mariner 100 hp 2stroke manual pdf, manual. A compression check can tell a lot about the health of your outboard engine. Mercury mariner 90 hp 4 stroke outboard 2000 2001 2002 2003 2004 2005 workshop service manual. Mercurys standard warranty coverage could also extend to the controls and rigging components on your boat. Mercury 2stroke outboard boat motor service manuals pdf download. Mercury 90 hp 2 stroke outboard service manual 1994 up 2 stroke 3 cylinder 87cc sn 0d283222 up 19871993 2 stroke 3 cylinder 1165. Mercury marine 4 hp 2stroke outboard motor parts by all.
Transfer of mercury product protection extended service coverage plan. Mercury 2stroke outboard boat motor service manuals pdf. We carry mercury outboard motor parts for vintage and current model outboards. For lowto midhorsepower outboard engines, under general marine.
Download mercury mariner 100 hp 2stroke manual pdf. Mercury 90 hp 2stroke outboard service manual 1994 up 2stroke 3 cylinder 87cc sn 0d283222 up 19871993 2stroke 3 cylinder 1165. An outboard motor is a propulsion system for boats, consisting of a selfcontained unit that. Your mercury serial number is the key to finding the correct parts for your motor. Historically, a majority of outboards have been twostroke powerheads fitted. Mercury marine 5 hp 2stroke outboard motor parts by serial. Covers all mercury motors from 1965 to 1989 90 300 hp inline 6 and v6, 2 stroke models fuel injection and mr drive. View and download mercury 50 4 stroke manual online. Ive looked at those and understand what the manuals say for maintanance, but its been a while since ive maintained a boat and i have a few questions. This model has a electric starter and power steering. Mercury 90 hp 2 stroke difficulty with cold start up and sluggish pumping the high idle lever does nothing but wave the carburetor butterflies at you. The advantage of the induction or asynchronous motor is the power transfer to.
I run mercury quickleen a tip from continouswave every other tank, change the plugs and lower unit oil before every season. Mercury mercruiser engine stern drive units r 19831990. If you have a dirty old paper copy or a pdf copy on your computer and it crashed we can help. Recently when i turn at full throttle the engine cuts out intermittently as though it is not getting furl.
If the boat builder used genuine mercury precision parts when installing the engine on your boat built after may 2007, the warranty coverage for those rigging components matches the total standard warranty of your engine up to three years for mercury outboardpowered boats. Two number groups appear at the bottom of each page. It is intended to provide workers and emergency personnel with procedures for handling or working with that substance in a safe. Drill down to the horsepower, serial number range and engine section to get an online inventory of original and aftermarket mercury boat parts. I wouldnt run the carburetors dry, just use the boat. Mercury outboard idles rough and stalls quick answers. The engine still runs erratically when turning at full throttle. I have a boat with a 2004 mercury 90hp 2 stroke outboard. Engine manufacturers mercury outboards mercury 4stroke mercury 90elpt 4stroke mercury 90 hp in 2004. Hello, i have a 2004 mercury 90hp 2 stroke outboard. View and download mercury 50 4stroke manual online. Mercury 115 hp 2stroke outboard service manual pdf download. Prop rpm guide engine rpm chart for proper boat propeller sizing note. The one shown is from a 1997, 90 hp mercury carbureted model.
What is the new technology used on evinrude etec outboards. Checking compression on an outboard engine boatus magazine. Mercury mariner 90 hp 4 workshop service repair manual. Covers all mercury motors from 1965 to 1989 90300 hp inline 6 and v6, 2 stroke models fuel injection and mr drive. This video shows you how to rebuild a mercury or mariner outboard fuel pump. Find aftermarket parts for your honda outboard engine in our online catalog covering the cooling, electrical, fuel, and drive systems. The installation of the lower unit on a mercury outboard. Clymer marine outboard engine online service and repair.
Mercury outboard engine 40hp115hp 19651989 service repair workshop manual. Mercury mariner 115 hp workshop service repair manual. If the boat is to be water tested, the operator should be familiar with the. Wondering wherenell to get great parts for your outboard. The information provided on these pages is correct to the best of my knowledge, however the mastertech makes no warranty, express or implied, regarding the use of, results of, or liability created from, application of this data. There are online service manuals available but we need to determine if it is a 34 cylinder, 2 4 stroke, etc. Im going on the sixth year of dependable service from my twostroke mercury 90 hp.
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